JOIN US AT PACK EXPO - BOOTH 2082
Come visit us in Chicago October 31 - November 3, 2010 at McCormick Place South, Exhibit Hall A, Booth 2082 

This newest member of the Tru-Trac™ family is an ­integrated heavy duty encoder and spring loaded measuring wheel assembly all in one, easy-to-use, compact unit. Created for use in either a single, or optional dual-wheel format, the TR3 Heavy Duty Tru-Trac™ is a versatile solution for tracking position, distance or velocity over a wide variety of surfaces in almost any industrial ­application.

EPC's new TR3 shown with optional wheels

Designed with a simple-to-adjust torsion arm, the TR3 can be mounted in any orientation, even upside-down. Using all metal construction with a tough powder coated finish, the TR3 will take on the most demanding industrial environments. But don’t let the tough exterior fool you, inside is a high performance encoder capable of operating speeds up to 3000 feet per minute in environments ranging from -40° C to +100° C.

The TR3 is constructed for applications that require a heavy duty encoder that can also offer versatility, and accuracy. Common ­applications include lumber, corrugated, converting, metal roll forming, paper monitoring, glue dispensing, linear material monitoring, conveyor systems, printing, labeling, mining, and construction.

With six different connector orientations and a variety of connector types, wiring the TR3 is very flexible, allowing the perfect fit into your environment, your way.

Additional accessories for the TR3 are designed to, again, better fit into your special environment. An optional double wheel pivot allows the TR3 free rotation that maintains equal pressure on both wheels, accommodating uneven or angled surfaces and mounting misalignments.

TR3 shown with Double Wheel Pivot

Also available for the TR3 is an optional mounting bracket with ­included pivot shaft. Use the bracket with either the single or double wheel option.

TR3 shown with Mounting Bracket

Another significant feature of the TR3 is the wheels. The TR3 can be used in a single or dual-wheel format with several wheel types to choose from. With either a urethane, knurled or hard anodized knurled wheel, your TR3 is now ready for action.

TR3 Wheels (Knurled, Urethane, Hard Anodized Knurled)

EPC offers top-of-the-line encoders backed by an industry leading 3-year product warranty. EPC continues to be the forerunner in engineering reliable encoders and accessories.

It is no wonder EPC has been a leader in the encoder industry for over 40 years.

Monitoring speed, velocity or position has never been easier or more cost effective.

The spring-loaded torsion arm provides a simple-to-adjust torsion load, allowing the Model TR1 mounting in any orientation. The threaded shaft on the pivot axis is field reversible, providing mounting access from either side. The housing is a durable, conductive composite material that will eliminate static build up.

The TR1 is an ideal solution for countless applications such as web tension control, paper monitoring, glue dispensing, linear material monitoring, conveyor systems, printing, labeling, and document handling.

The TR1 can be mounted using an optional angle mounting bracket allowing versatile mounting positions and easy installation.

TR1 Wheels (Urethane, Knurled, Hard Anodized Knurled)

To fulfill the unique requirements of our customers, we designed several wheel applications. A selection of urethane, knurled, and anodized knurled wheels increases the versatility of the TR1, ­making it one of the most innovative and versatile encoders on the market today.

Enter stage right: EPC’s Tru-Trac™ family of measuring wheel encoders! The tough Tru-Trac’s™ are the perfect solution to your linear measuring requirements. With their proven strength, compact size, versatility, accuracy, and optional accessories, the Tru-Trac™ family gives the security and piece of mind needed to keep your application producing successfully for many years.

Typical linear encoders are expensive and need a very level, straight track. These encoders tend to be fragile, and are limited in length. These type of linear encoders are not always conducive to all application environments, especially in harsh areas, which makes reliability and precision not always a service these encoders provide. The Tru-Trac™ family is an inexpensive way to solve certain linear encoder applications and take on others that traditional linear scale encoders simply cannot do. They are not limited by length, can accurately work on a variety of non-level surfaces, and are available in rugged packages, such as the newest member, the TR3.

When selecting a measuring wheel encoder, it is important that it can both physically and electrically handle the speed of your application. For example, EPC’s model TR1 can handle applications with linear speeds up to 3000 feet per minute and electrical frequencies up to 1 MHz. It is important that the wheels of the encoder maintain constant contact with the measured material without slipping. A measuring wheel that has a built in torsion spring will provide consistent contact pressure. If the spring is strong enough, such as in the Tru-Trac™ family, the encoder assembly can even be installed upside down, significantly increasing installation options.

Also increasing the value of the Tru-Trac™ is the ability to configure to your special needs the number of output channels, output type, connector type and orientation, frequency capability, and accepts a variable voltage input of 5-28 VDC. The TR1 and TR3 also have a variety of wheels to choose from while the TR2 offers a steel or flexible acetal rack for use in applications.

For more information on our encoders, and the various options available please contact our experienced Customer Service professionals at www.a-aelectric.com or visit our website at www.encoder.com

1. Tru-Trac™ TR3:

·        Mounting Bracket (176389-01) Includes pivot shaft, can be used either with the single or double wheel option.

·        Double Wheel Pivot (176391-01) Allows free rotation which maintains equal pressure on both wheels.

·        Connector Types Choose from Cable, 6-, 7-, 10-pin MS; 5-, 8-pin M12 as well as orientation.

2. 25TC - Corrosion Resistant Enhancement:

·        Protection from caustic environments and corrosive atmospheres. Designed with: non-corrosive nylon composite housing, stainless steel M12 connector, stainless steel shaft collar and mounting hardware, and corrosion resistant gland/cable.

3. Model 802S, 858S:

·        5-, 8-pin M12 Connectors. (Available on side mount only)

4. Model 260:

·        10-pin Body Mount Bayonet (SMH).

·        60mm BC Flex Mount (SL).

5. 25T Block and Pin Mounting Option:

·        2.72” to 3.42” B.C. (Block & Pin) Tether Arm Kit.

6. 25T Motor Kits:

·        25T Encoder includes: 5-28 VDC Input, A/B/Z Line Driver Outputs, 10-pin MS or 10-pin Bayonet connector, IP66 Sealing, SG Tether Arm Kit, Mating Connector, and 56C Protective Cover. (Specify bore size)

7. HD Mounting Plate - Cube Encoders:

·        Heavy duty mounting plate kit for HD Cube Housing (176396-01).

8. Wheels for the Tru-Trac™:

·        Heavy duty wheels for the Tru-Trac™ TR1 and TR3. Available in various sizes in urethane, knurled, or anodized knurled.

9. Magnetic Couplings:

·        Powerful magnet with a break away feature, easy installation, center hole allows for easy alignment; Fits 5/8” (176282-01) or 3/8” (176409-01) bore.

10.  Models 702, 725, 25T:

·        Line Driver 8-28V in/5V out output type (H5). (Some restrictions apply).

Dear Customer, 

"We've got connections". In the social scene, that phrase can provide exclusive access to people and places.  When it comes to encoders, having the right connections is a challenge for some manufacturers.  But at EPC, our customers have a wide variety of connector needs due to specific application requirements, the need to match an existing installation, or due to the variety of connectors used by competing brands we are asked to replace.  That's why we continue to expand the connector options available with our products. Some recent additions:

Stainless Steel M12:  Now available for stainless steel encoder Models 802S, 858S, 865T and with the corrosion-resistant Model 25TC.

9-pin D-sub:  Now available with the 25T. Also a configurable option on Models 702, 725, 775, 776, and 225.

Bayonet-style 10-pin:  Now available on Model 25T. Also a configurable option on Models 702, 725, and 260.

Body Mount Connectors:  Now available on Model TR3.  Originally released with only the cable option, body mount connectors were always part of the plan.  Connector options include 5-pin/8-pin M12 and 6-pin/7-pin/10-pin MS styles.

Custom Connectors:  Don't see what you need on our data sheet? Contact EPC Sales and we'll review your application for potential Custom Connectorization.  While we can't guarantee we can apply every connector for every occasion, we'll certainly consider every option on the table.

TR3 ADDITIONS:  We've now added a Dual Wheel Pivot.  This configurable option is desirable for dual wheel TR3 applications. It allows both wheels to remain in contact with the rolling surface at all times, in spite of surface irregularities, which is critical for accurate measurement.  Also, Technical Bulletin TB526 offers important guidelines and tips for installing the TR3 Heavy Duty Tru-Trac(tm). For example, do you know you can adjust the connector location to six different positions? 

Dear Valued Customer,

The food and beverage industry is filled with nasty chemicals.

 

Not in the food products (we trust!), but necessary to sanitation of the processing and packaging equipment: sodium hypochlorite, ammonia, nitrates, acids, bases, etc.  Not only do germs and pathogens dislike these chemicals, they are tough on equipment as well, including encoders.

 

Model  25T/H Corrosion Resistant Option  -  Stainless steel shaft clamp collar  -  Stainless steel connectors (5- or 8-pin M12, 6-, 7-, or 10-pin MS) -  Stainless steel mounting hardware  -  IP66 environmental seal  -  EPC recommends using 25H when ordering this option if possible  Target Applications:  Shaft-mounted feedback applications for food/beverage, pharmaceutical, chemical processing, and other washdown or corrosive environments.       Order Information:  Add "C" after 25T/H when configuring part number. Available mid-December!

To meet this market need, EPC is pleased to announce the availability of a new Corrosion Resistant option for the Model 25T/H. Combined with the food-grade chemically inert composite housing, and IP66 seal, the Corrosion Resistant option makes the Model 25T/H a durable feedback solution for demanding applications in corrosive environments.    Ordering information is below:

 

WE LOVE HEAVY METAL...In addition to the corrosive resistant option above, EPC has added stainless steel M12 connectors as an ordering option for the Model 802S and Model 858S. See data sheet for ordering info.

 

Below are some recent additions to our growing collection: 

Click here for Encoder Parts Configurator.

	802S  We've taken our workhorse Size 20 shaft encoder and wrapped in an all-stainless steel housing.   We've made it versatile, with Servo and Flange mounts in both 2.0" and 2.5" sizes.   Also,  it's equipped with our advanced Opto-ASIC circuitry and our usual wide array of shaft sizes, disc resolutions and output types.  Finally, double-shielded 80lb bearings ensure this encoder will be on duty for the long-haul.    Base List Price: $425
	858S   Oh, your customer uses European food/beverage equipment? Not to worry, we've got you covered. The 858S has all the capabilities of the 802S above, however, it's packaged in the European 58mm diameter housing. Choose from Clamping Flange or Synchro Flange mounts and Euro standard 6mm and 10mm shafts. Base List Price: $425
	865T   How about a dual C-face encoder to sandwich between motor and gearhead?  Yes, we can do that, too with the 865T. It's basically a stainless version of our 771 thru-bore, and features a gasket kit that provides effective sealing. For end-mount C-Face applications, add the optional "H2" cover kit.  Integral bearings, thru-bore mounting, advanced Opto-ASIC sensor technology and resolution up to 4096CPR deliver accurate, reliable service.   List Price: $ 990